Repeatability
Every cavity, every shot has to give the same result. The process window is defined in the trials.
(00) Industry 03 / 09All industries
Medical, Pharma & Cosmetics
Precision parts, filling and labelling
In health and personal care, part consistency and traceability are not negotiable. We build the precision plastic parts, the packaging components and the lines that fill, label and inspect them together.
(01) Our work
What we do for medical, pharma and cosmetics.
In these industries the record of how a product was made matters as much as the product. We build the chain from part to line by measuring and documenting it.
- 01
Precision medical plastic parts
Tight tolerance, multi-cavity moulds. The size of every cavity is documented with a CMM report at T0 and T1.
- 02
Pharma and cosmetic packaging parts
Fast cycle moulds for caps, pump bodies, tubes and bottle components.
- 03
Filling and labelling automation
Machines and PLC software that link filling, capping, labelling and packing in a traceable way.
- 04
Vision inspection
Vision systems for label position, missing caps and surface defects. Results are recorded.
(02) Services
The services behind it.
The services used together most often in this industry. Each can also be taken on its own.
01 / Injection tooling
Injection mould design and manufacturing
In multi-cavity moulds cavity balance and repeatability are measured in the trials and the process window is defined.
Explore the service: Injection tooling
02 / Special machinery
Special purpose machinery
Filling, capping and labelling machines are designed from zero for your product and speed and delivered with FAT.
Explore the service: Special machinery
03 / Automation & control
Industrial automation and control
PLC and HMI record production data and inspection results. Vision inspection verifies every product.
Explore the service: Automation & control
04 / Industrial design
Industrial design and development
The part is designed for the mould and for the filling line. Walls and fits are verified with Moldflow.
Explore the service: Industrial design(03) Focus
What we focus on in this industry.
How the principles that hold on every project apply in this industry.
Traceability
Measurement reports, production data and inspection results are handed over in full to the team taking over the line.
Clean, orderly design
Machine and fixture details that are easy to clean and leave no residue are part of the design.
(04) Questions
Frequently asked questions.
The questions we hear most in this industry, with short answers.
01How is it verified that every cavity gives the same size?
In the T0 and T1 trials the parts from every cavity are measured on the CMM and reported. Cavity balance and the process window are set from that data and the mould is adjusted if there is any deviation.
02Are filling and labelling machines made for the product?
Yes. They are designed from zero around your bottle or tube dimensions, filling volume and speed target, verified with FAT before shipping and commissioned on site.
03Can production data and inspection results be recorded?
PLC and HMI software can store and report production counts, inspection results and fault records. Which data is kept is defined together according to the requirements of the project.
04What should I share for medical and pharma parts?
A 3D model or drawing, the material requirement, the annual volume and any standard or specification you have to meet. We write the requirements down at the start and verify every stage against them.
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