(00)  Injection mould design & manufacturing Service  02 / 04

Tolerances, held in steel.

High tolerance injection moulds built to automotive, white goods, medical and consumer electronics standards, from steel selection to the first approved shot.

01Mould design

Every plate, engineered.

From single cavity tools to multi-cavity, hot runner and 2K moulds with side-action cores, each plate is designed for tolerance, cooling and service life.

  • CavitiesSingle and multi-cavity production tools
  • RunnersHot runner and cold runner systems
  • Complex2K overmoulding and side-action cores

02Manufacturing

Cut to the micron.

Cavities and cores are machined on high speed 3 and 5-axis CNC, then finished with EDM, grinding, polishing and texturing to the surface the part demands.

  • MillingHigh speed 3 and 5-axis CNC
  • EDMSinker and wire erosion
  • FinishGrinding, polishing and blasting

03Trials

First shots, under control.

T0 and T1 trials prove filling, cooling and ejection on the press. The tool is tuned until every shot leaves the same way.

  • FillingHot runner, balanced gates
  • CoolingChannels close to the cavity
  • EjectionPins sized to release cleanly

04Validation

Measured, then released.

Sample parts are measured on CMM against the drawing. The tool goes into series production only when the report says so.

  • MeasureCMM sample inspection
  • ReportDimensional reports per trial
  • ReleaseHandover to series production
Tool ASP-T01  /  Stage 01 Cam  X 00.00  Y 00.00  Z 00.00

(01) Capabilities

From steel block to series tool.

Design, machining, assembly and trials under one roof, so the people who design the tool are the people who run its first shots.

01  Types

Mould types

Production tools sized for the volume and the part, from simple two plate moulds to complex multi-action tools.

  • Single and multi-cavity
  • Hot and cold runner
  • 2K overmoulding, side-action cores
02  Machining

Manufacturing technology

High speed machining and erosion for cavities and cores, finished to the texture or gloss the product needs.

  • High speed 3 and 5-axis CNC milling
  • Sinker and wire EDM
  • Grinding, polishing and blasting
03  Trials

Trials and validation

Every tool is sampled and measured before it leaves. Findings are fixed in the tool, not tolerated in the part.

  • T0 and T1 moulding trials
  • CMM dimensional reports
  • Release to series production
04  Sectors

Built to sector standards

Tolerances, materials and documentation matched to the industry the parts are going into.

  • Automotive
  • White goods
  • Medical and consumer electronics

(02) Deliverables

A tool, and the proof it works.

Handover includes everything production and maintenance teams need from day one.

Next service03 / 04

Special machinery