Precise fits
Contact seats and fits are measured in the trials. Contact quality is secured at the mould stage.
(00) Industry 06 / 09All industries
Electrical & Energy
Sockets, switches, connectors and charging station parts
On connection parts a deviation of a few hundredths of a millimetre already affects contact quality. We build the moulds and assembly lines for sockets, switches, connectors, charging stations and solar connection parts together.
(01) Our work
What we do for electrical and energy.
Electrical and energy products are made in wide variant families. Building the mould and the assembly line around those families lowers cost and commissioning time.
- 01
Socket, switch and connector moulds
Tight tolerance multi-cavity moulds. Metal contact seats and fits are measured in the trials.
- 02
Charging station and solar connection parts
High tolerance moulds for housings, covers and connection parts. The part family is multiplied on one platform.
- 03
Assembly and test rigs
Special rigs covering metal contact insertion, assembly and electrical test steps.
- 04
Automation cells
Feeding, placing and vision inspection cells that speed up the assembly line.
(02) Services
The services behind it.
The services used together most often in this industry. Each can also be taken on its own.
01 / Injection tooling
Injection mould design and manufacturing
A mould platform is built around the part families. Common parts are reused, trials are documented with CMM reports.
Explore the service: Injection tooling
02 / Industrial design
Industrial design and development
Wall design and material selection follow the behaviour under heat and mechanical load.
Explore the service: Industrial design
03 / Special machinery
Special purpose machinery
Contact insertion, assembly and electrical test rigs are designed from zero for your product.
Explore the service: Special machinery
04 / Automation & control
Industrial automation and control
Feeding, placing and vision inspection raise the speed and repeatability of the assembly line.
Explore the service: Automation & control(03) Focus
What we focus on in this industry.
How the principles that hold on every project apply in this industry.
Material and strength
Material selection and wall design follow the behaviour under heat and mechanical load.
Family moulds
When variants multiply, common parts are reused. Mould cost and commissioning time go down.
(04) Questions
Frequently asked questions.
The questions we hear most in this industry, with short answers.
01Why is precision so critical in socket and connector moulds?
How the metal contacts seat in their pockets and the fits directly affect contact quality. These dimensions are measured in the mould trials and the mould is adjusted if needed.
02How is mould cost brought down for variant families?
A mould platform is built so that common parts are reused across the models of one product family. That way a new mould is not needed for every variant and commissioning time is shorter.
03What does an assembly and test rig cover?
Metal contact insertion, assembly and electrical test steps, made for your product. On request it becomes an automatic cell with feeding, placing and vision inspection.
04How is the material chosen for charging station and solar parts?
Material and wall design are chosen for the behaviour under heat and mechanical load. When you share your operating conditions and any requirements we decide it together.
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